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Copyright ©1998-2005:
AMKO Systems Inc.
All rights reserved.


SCP3000
Gas Extraction Probe for Cement Kilns

iso9001.jpg (10454 bytes)The SCP3000 extracts a sample directly from the cement kiln to allow real-time process optimization.

scp3000.jpg

Advantages:

Works in combination with SICK|Maihak MKAS-C or any other analysis system.
Handles high temperatures (to 1400°C) and dust loadings (to 2000g/m3)
Low maintenance due to automatic purging & automatic probe rotation to prevent dust buildup
Pneumatic emergency retraction in case of power failure
Automatic monitoring of entire system via PLC

 

Technical Specifications:

General:
Power supply
Compressed air connection
Sample gas connection
 
3 x 400VAC/60Hz or 3 x 500VAC/60Hz
6-8 bar, purified compressed air
6/8mm Swagelok; heated sample gas line SMGL C
Extraction probe:
Length
Extraction aperture
Process temperature
Cooling agent
Material
 
2.5 / 3.0 / 3.5 / 4.0 m
Lateral, diameter 15mm
Up to 1400°C
Water, 2.5 bar, 0.4 m3/hr. (max. 3 m3/hr.)
Sicromal 12 (1.4762)
Retraction unit:
Drive
Nominal hub
Electric motor
Compressed air motor
Limit switch
Rotation device
 
Spindle drive in cylinder housing, retraction force approx. 1000 kg
2300 - 3300 mm
Worm gear drive, IP44
6-8 bar, purified compressed air
Contact-free
Pneumatic piston drive, rotation angle ±45°
Dust filter:
Filter
Compressed air connection
Operating temperature
Purging
Valves
 
Glass fiber, 0.1 µm
6-8 bar, purified compressed air
0-180°C, adjustable regulator, over-temperature limiter, low temperature alarm
2-step, through filter element & over filter surface
Check valves for purge air and test gas, shut-off valve for sample gas, heated
Cooling unit:
Versions
Pressure pump
Connections
Cooling capacity

Water/water cooler (standard) or water/air cooler (optional)
Power 0.55kW, pressure max. 5.4 bar
Probe circuit 3/4", primary circuit 1-1/2"
11.2 kW (water/water cooler) or 8.5 kW (water/air cooler)
Control unit:
Components
PLC
Control voltage
Dimensions (L x W x H)

Control cabinet including power supply, supply cabinet for cooling circuits
SIMATIC S7 with operation panel OP3 or Allen-Bradley unit
24 VDC
Control cabinet: 600 x 210 x 760 mm
Supply cabinet: 600 x 210 x 760 mm